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See DetailsThe thickness, transparency and heat resistance of glass jars are significantly affected by the production process. Here is a detailed analysis of how each factor is affected by the production technology:
The thickness of the glass jar mainly depends on the glass formula, molding process and cooling process:
Molding process:
Press Molding: Using molds and mechanical pressure to form glass jars, it is usually possible to produce thicker glass jars, suitable for food containers and laboratory utensils that require higher durability.
Blow Molding: Using air pressure to blow molten glass into a mold, usually produces thinner-walled glass jars, suitable for lightweight packaging (such as beverage bottles).
Glass Formula:
Increasing the silica (SiO₂) content increases the strength of the glass, allowing the production of thinner but strong glass jars.
Adding alumina (Al₂O₃) can improve the mechanical strength of the glass, making thinner glass jars still durable.
Cooling process (annealing):
Glass needs to be slowly cooled (annealed) after manufacturing to reduce internal stress. Cooling too quickly can cause glass to be brittle, requiring increased thickness to improve durability.
Impact summary:
Glass jars can be thinner but still have high strength if high-precision forming processes (such as compression molding) and optimized glass formulations are used. If the forming is uneven or the cooling is insufficient, the thickness may be increased to compensate for the structural defects of the glass.
The transparency of glass is mainly affected by the purity of raw materials, melting temperature and cooling method:
Raw material purity:
High-purity silicon dioxide (SiO₂) can improve the transparency of glass.
Impurities (such as iron ions Fe²⁺) can cause glass to appear green or brown, so high-transparency glass usually requires the removal of iron impurities or the addition of decolorizers (such as manganese oxide MnO₂).
Melting temperature:
The higher the melting temperature (usually between 1400-1600°C), the fewer bubbles and uneven particles in the glass, thereby improving transparency.
Using electric melting furnaces instead of traditional fuel furnaces can reduce pollutants and improve the optical purity of glass.
Cooling method:
If the cooling is uneven, the glass may produce micro cracks or internal stress, affecting transparency.
Slow cooling through the annealing furnace can reduce the microscopic defects inside the glass, making it clearer and more transparent.
Impact summary:
Glass jars made of high-purity raw materials, high-temperature melting and uniform annealing processes have higher transparency. If there are more impurities or uneven cooling during the manufacturing process, the glass may show a certain color or turbidity.
The heat resistance (thermal shock resistance) of glass depends on the glass composition, heat treatment process and thickness control:
Glass formula:
Ordinary soda-lime glass has general heat resistance and may break when the temperature difference exceeds 60-100°C.
Borosilicate glass adds boron oxide (B₂O₃) and can withstand greater temperature changes (up to 500°C), which is used for high-temperature experiments and baking utensils.
Heat treatment process (tempered treatment):
Tempered glass is heated to a temperature close to the softening temperature (about 620°C) and then cooled rapidly to form compressive stress on the surface, thereby improving its resistance to thermal shock.
Tempered glass is 3-5 times more heat-resistant than ordinary glass, but once it breaks, it will shatter as a whole, which is not suitable for some food containers.
Thickness influence:
Properly increasing the thickness of the glass jar can improve heat resistance, but too thick will cause uneven internal stress of the glass when the temperature changes, which will make it easy to break.
In general, glass jars with uniform thickness are more resistant to thermal shock than those with large local thickness changes.
Influence summary:
Glass jars made of borosilicate glass and tempered treatment have better heat resistance, while ordinary soda-lime glass jars are prone to breakage due to thermal shock if the thickness is not uniformly controlled. Reasonable annealing and heat treatment processes can improve the thermal shock resistance of glass.
If you want to produce highly transparent, thin but heat-resistant glass jars, you need to carefully control the purity of raw materials, melting temperature, molding technology and annealing process to obtain the best performance.